{"product_id":"automatic-bottle-cap-detection-rejection","title":"Automatic Bottle Cap Detection and Rejection Machine","description":"\u003cp\u003eAn automatic cap inspection system that identifies defective closures and separates them out before the bottle continues downstream.\u003c\/p\u003e\u003ch2\u003eWhat it catches\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003eHigh caps that have not seated fully\u003c\/li\u003e\n\u003cli\u003eTilted or cross-threaded caps\u003c\/li\u003e\n\u003cli\u003eLoose caps that will back off in transit\u003c\/li\u003e\n\u003cli\u003eMissing aluminium foil seals\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch2\u003eWhy inspection after capping is not optional\u003c\/h2\u003e\u003cp\u003eA capper applies torque to every bottle. It does not verify the outcome. A cap that seated at an angle, a foil liner that never made it into the closure, a cap that looks right but sits a quarter turn loose: none of those are visible at line speed, and all of them surface later as leaks, spoilage, complaints and returns. Catching one at the machine costs a rejected bottle. Catching it at the customer costs considerably more.\u003c\/p\u003e\u003ch2\u003eHow it separates\u003c\/h2\u003e\u003cp\u003eQualified bottles continue through automatically. Defective bottles are diverted to a side buffer for manual handling, so the line never stops for a single reject.\u003c\/p\u003e\u003ch2\u003eSpecifications\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003eBottle diameter: 1.57in to 3.74in\u003c\/li\u003e\n\u003cli\u003eBottle height: 3.15in to 9.06in\u003c\/li\u003e\n\u003cli\u003eCap diameter: 0.79in to 2.76in\u003c\/li\u003e\n\u003cli\u003eCap height: 0.79in to 1.57in\u003c\/li\u003e\n\u003cli\u003eProduction speed: up to 6,800 bottles per hour\u003c\/li\u003e\n\u003cli\u003ePower supply: 220V, 50Hz\u003c\/li\u003e\n\u003cli\u003ePower consumption: 0.55 kW\u003c\/li\u003e\n\u003cli\u003eMachine dimensions: 59.06in x 24.21in x 59.80in\u003c\/li\u003e\n\u003cli\u003eMachine weight: approximately 154 lbs\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch2\u003eDetection method\u003c\/h2\u003e\u003cp\u003eContact-based separation detection combined with metal-foil sensing, rather than vision alone.\u003c\/p\u003e\u003ch2\u003eSizing it against your capper\u003c\/h2\u003e\u003cp\u003eWorth knowing before you specify a line. Our \u003ca href=\"\/products\/automatic-capping-machine-cap-feeder\"\u003eautomatic capping machine\u003c\/a\u003e runs to 8,000 bottles per hour, and this inspection system to 6,800. If you run both, the inspector sets your line rate, not the capper. Better to size for that now than discover it at commissioning.\u003c\/p\u003e\u003ch2\u003eWhere it belongs in the line\u003c\/h2\u003e\u003cp\u003eDirectly after capping, and directly after induction sealing if you run one. The foil sensing only means something if a foil liner went in, so this machine and our \u003ca href=\"\/products\/water-cooled-automatic-induction-sealer\"\u003einduction sealer\u003c\/a\u003e are natural partners: the sealer applies the liner, this machine confirms it is there.\u003c\/p\u003e","brand":"Uptime Packaging","offers":[{"title":"Default Title","offer_id":44897939259481,"sku":null,"price":50000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0757\/0184\/6105\/files\/f9d5d9_7997046b859a4241820b35ec9c1393b3_mv2.jpg?v=1789536368","url":"https:\/\/uptimepackaging.com\/products\/automatic-bottle-cap-detection-rejection","provider":"Uptime Packaging","version":"1.0","type":"link"}